The high-performance disperser is a powerful and efficient device designed for stirring, dispersing, and dissolving various liquid and solid mixtures. It plays a crucial role in industries such as paints, pigments, inks, and adhesives, where uniform mixing and stable dispersion are essential. However, it is not suitable for materials that do not contain additives or require maintaining the integrity of crystalline structures.
The machine typically consists of four main components: mechanical lifting system, transmission mechanism, mixing unit, and electrical control system. These parts are compactly structured and work together seamlessly to ensure smooth and efficient operation.
The working principle of the high-performance disperser relies on a high-speed rotating dispersing disc inside the container. This process enables solid-liquid dispersion, wetting, depolymerization, and stabilization. Here's how it works:
1. The slurry forms a rolling annular flow, creating a strong vortex that pulls surface particles downward toward the center of the vortex.
2. A turbulent zone is generated at the edge of the dispersing disc (2.5–5 mm), where the slurry and particles undergo intense shear and impact forces.
3. Turbulent flows form outside the disc area, ensuring full circulation and mixing of the material.
4. The dispersing disc operates in a laminar flow state, allowing different layers of slurry to intermingle and achieve effective dispersion.
Thanks to its advanced design, the disperser can quickly switch between containers, significantly improving productivity while reducing manual effort.
Depending on application requirements, high-performance dispersers can be categorized into experimental models, single-axis, and biaxial types. They also feature stepless speed control options such as electromagnetic speed adjustment, frequency conversion speed control (ideal for water-based coatings), and explosion-proof frequency conversion systems (suitable for oil-based coatings). This flexibility allows operators to select the most appropriate speed for each stage of the process, ensuring optimal results.
This article was written by a professional in the field of industrial equipment. For more information, visit: http://news.chinawj.com.cn.
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