Preface: Looking at the overall economic development in the first half of 2012, it seems that it is not very optimistic, and the rotation of pessimistic expectations has always continued. Whether it is the domestic market or foreign trade, many companies are not optimistic about the current situation. From the perspective of the machine tool industry, only the new orders in the third quarter showed a downward trend, with orders for low-end products falling by a large margin. The decline in orders for heavy-duty and large-scale machine tools was more obvious. The industry is generally cautious. . Despite the current economic prospects and uncertainties, the overall development momentum is still good for China's economic environment. How do machine tool companies seek breakthroughs in the trough? It has become a major problem in the industry!
According to statistics, the total output value of CNC machine tools in the country from January to June was 326.18 billion yuan, a year-on-year growth rate of 4.63%, and the growth rate of 43% was significantly lower than last year. According to relevant analysis data, the sales of CNC cutting machines will increase by about 12% this year, and it is expected that the sales growth rate will be significantly lower than last year's 35%. In this regard, relevant experts said that the industry's focus is on the policy aspects of investment in fixed assets, and the follow-up may result in the flexibility of the stock price of the CNC cutting machine industry due to changes in credit scale and changes in monetary policy. Such industry prospects are unwilling to be seen by any machine tool company.
Status article:
Is the domestic machine tool industry not strong or weak?
Since the "National Medium- and Long-Term Science and Technology Development Plan" listed CNC machine tools as one of 16 major special projects, it has further established the important position of the machine tool industry in the national economy. At present, the technical level of domestic CNC cutting machine tools has been greatly improved. Our scientific and technological research and 04 technology projects are also fruitful, but the pace of industrialization of medium and high-end machine tools is still difficult. Data show that in 2011, China's machine tool industry imports were 20.7 billion US dollars, while exports were 7.3 billion US dollars, and the import and export deficit was as high as 13.4 billion US dollars. It can be seen that the demand for machine tool products in China is objective, but domestic machine tool companies cannot fully satisfy it; however, the tragedy is that the average export price of CNC machine tools in China last year was only 33,000 US dollars per unit, while the unit price of imports was 219,000 US dollars. / Taiwan, the export price is only 15% of the import! These data tell us unscrupulously that the technical level of China's machinery industry is still far from the international advanced level.
At present, domestic machine tool manufacturers are generally large but not strong, while functional components and CNC systems companies are neither large nor strong. Why our five-axis linkage can only sell half of the price of others or even less than half of the price, the key is that we are not enough in the depth and breadth of software development, performance and quality can not go up. Now, the industry needs to carry out in-depth technology and research on industrialization technology. Only in this way can product competitiveness be put forward.
Experts pointed out that the current technical level of the world's machine tools is based on the production of CNC machine bed machine, and the development in the next 20 years will still be the case. On the basis of further improving accuracy, efficiency, automation, intelligence, and networking, we will gradually transition to processing units and cutting-edge flexible manufacturing systems. After China's machine tool industry has experienced the development process of learning, imitation and independent innovation, there is still a considerable gap between precision, efficiency, automation, intelligence, environmental protection and other advanced levels.
More insiders believe that in the current economic downturn, the machine tool industry is unfortunately caught in the downturn of the industry. The "warning sign" of the import and export deficit reminds the machine tool enterprises all the time. The market weakness is not the result, and the independent research and development capabilities are improved. Upgrading to high-end machine tools and actively expanding domestic and international markets is a viable path.
Inquiry articles:
Difficulties in research and development of key components lag or restrict "bottlenecks"
The domestic machine tool industry has a good development momentum, and the broad market advantage has enabled China's machine tool industry to develop into a "machine tool powerhouse" in a short period of time. However, why the machine tool industry will still fall into a trough? The weak market environment actually requires the local machine tool companies to accumulate.
A set of data may explain the confusion of machine tool entrepreneurs. At present, the domestic market share of domestic mid-range CNC systems is about 30%, while more than 95% of high-end CNC systems need to be imported. The overall market share of functional components is 30%, and the market share of high-end functional components is lower. In addition, there are few companies in the industry that can provide complete sets of services to users, and there is a general lack of ability to provide complete solutions or undertake more complex engineering general contracting projects. These figures undoubtedly illustrate that the result of OEM as the main production mode can only enable enterprises to maintain a simple cycle of reproduction, but unable to develop independent technology.
In addition, due to the high technical level of FMS flexible manufacturing system and CIMS computer integrated manufacturing system, the research and development cost is high, the research and development is difficult, and the enterprise's willingness to invest is not strong, resulting in the production capacity of the industrial technological transformation project is too large, the technical transformation project products The trend of large-scale and heavy-duty is obvious. This makes the development of CNC systems and key functional components seriously lag, becoming a “bottleneck†factor that constrains the sustainable development of the industry.
Way out:
"Highlighting" means that the path selection is the key
Although China's machine tool industry has developed strongly over the years, it has been following the old road in terms of technology and strategy, and has not fundamentally sought to change its development ideas. However, with the rapid development of science and technology, processing technology has entered the era of sub-micron and nano-scale super-precision processing. Networked manufacturing technology is in the ascendant, green manufacturing is highly valued, and digital manufacturing with CNC machine tools as a technology platform has been upgraded to a new stage of intelligent manufacturing. Technology integration and technology compounding have become one of the most active development trends in CNC machine tool technology.
Aiming at the intrinsic properties of the machine tool industry, actively supporting the development of private machine tool enterprises and encouraging private capital to invest in the machine tool industry should also be seen as an effective way to improve the internal structure of the domestic machine tool industry and transform the traditional development model.
In fact, many companies in the machine tool industry have already started their new journey. The whole industry has achieved a lot of results in the structural adjustment in recent years, and some enterprise structure adjustments are constantly deepening, such as Shanghai Machine Tool Works Co., Ltd. On the basis of product structure adjustment, actively explore management innovation and enterprise structure adjustment, outsource non-core business, and concentrate on improving its core competitiveness.
In addition, in the upgrading of products and the development of new products, a large number of machine tool manufacturers have achieved good results. Shenji Group Kunming Machine Tool Co., Ltd. vigorously develops and produces advanced products with high market value and high added value. TH61140 and TH61160 represent the horizontal processing center and large-scale floor milling and boring machine, which realizes the numerical control of large-scale floor milling and boring machine. 6-axis control, 4-axis linkage, 360° arbitrary rotation. The successful development of a series of high-end products such as five-axis linkage large-scale CNC floor milling and boring machine not only makes the development of China's large-scale CNC floor-milling boring machine reach the international advanced level, but also has a place in the international market of high-end equipment. It can be seen that efforts to develop a modern manufacturing service industry, or another strategic direction for enterprises to "emphasize the encirclement".
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